Search found 627 matches

by Barry
Thu Jul 09, 2015 4:20 pm
Forum: Coffee corner
Topic: Bazza's Iron-Man suit build
Replies: 312
Views: 185482

Re: Bazza's Iron-Man suit build

Airconvent wrote:Not too sure on the quality of finish but I guess any method will look good considering you put so much effort into it and your mates and the kids would love it too!
I'll figure it out. Plenty of time before I'm ready for that stage anyway.
by Barry
Wed Jul 08, 2015 8:53 pm
Forum: Coffee corner
Topic: Bazza's Iron-Man suit build
Replies: 312
Views: 185482

Re: Bazza's Iron-Man suit build

Went to the powdercoaters today with the suit to come up with a plan. Basically because of the filler I need to use to smooth out imperfections and the temperatures required in the powder coating ovens, I can't powdercoat and must go to the auto-paint option. Bummer. He was prepared to powdercoat fo...
by Barry
Sat Jun 20, 2015 7:50 pm
Forum: Coffee corner
Topic: Bazza's Iron-Man suit build
Replies: 312
Views: 185482

Re: Bazza's Iron-Man suit build

Today I had little time during lunch so I just added the toe recesses. I cut the rectangle out of the front of the toes, then made two small trays the same size as the hole about 5mm deep and tapped them in for a snug fit. I then set the MIG to low wire feed and enough juice to penetrate the .95 she...
by Barry
Fri Jun 19, 2015 7:27 pm
Forum: Coffee corner
Topic: Bazza's Iron-Man suit build
Replies: 312
Views: 185482

Re: Bazza's Iron-Man suit build

Here's two pictures showing the hand plate in the open and closed positions. I still need to refine them, take the inside corner off and pad them underneath, but the hinge will have a switch under it that activates the hand repulsor illumination when it is pushed back by the back of the gauntlet. Th...
by Barry
Thu Jun 18, 2015 10:24 pm
Forum: Coffee corner
Topic: Bazza's Iron-Man suit build
Replies: 312
Views: 185482

Re: Bazza's Iron-Man suit build

by Barry
Wed Jun 17, 2015 10:27 pm
Forum: Coffee corner
Topic: Bazza's Iron-Man suit build
Replies: 312
Views: 185482

Re: Bazza's Iron-Man suit build

Airconvent wrote:Looking Good, Mate ! :)
Thank you!
by Barry
Tue Jun 16, 2015 10:38 pm
Forum: Coffee corner
Topic: Bazza's Iron-Man suit build
Replies: 312
Views: 185482

Re: Bazza's Iron-Man suit build

Thanks to my friend Shane again, for making such a big effort to be my J.A.R.V.I.S tonight. The suit was a little easier to move in, but we identified more places for improvement. This time it took an hour to suit up, photo-shoot in every angle, with and without flash, then de-suit. We are getting b...
by Barry
Tue Jun 09, 2015 5:55 pm
Forum: Coffee corner
Topic: Bazza's Iron-Man suit build
Replies: 312
Views: 185482

Re: Bazza's Iron-Man suit build

Flapdisk work on one arm all done. A bit of fine work in the corners to get to with the die grinder then it's ready to putty and paint. I've also sorted the pivoting points for a solid attachment that can be separated with effort but not come apart unintentionally. http://i.imgur.com/TExFIB5.jpg htt...
by Barry
Mon Jun 08, 2015 5:51 pm
Forum: Coffee corner
Topic: Bazza's Iron-Man suit build
Replies: 312
Views: 185482

Re: Bazza's Iron-Man suit build

Got a heap of grinding and clean-up done on the arms and shoulders at lunch time today. Also had a good look at articulation of the elbow and shoulder pivot point and was able to design a simple solution. More on that later.

Image
by Barry
Sun Jun 07, 2015 6:40 pm
Forum: Coffee corner
Topic: Bazza's Iron-Man suit build
Replies: 312
Views: 185482

Re: Bazza's Iron-Man suit build

I finally started cleaning up all the welds and seams today. Most of the grunt work I'm doing with a 40 grit flap-disk. When the disk is new it can get into the long corners, but once it's worn it's just good for the raised welds. I'll get into the hard-to-reach spots with a die-grinder. http://i.im...